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Air Duct Friction Loss: Pressure Drop Calculator & Chart

Head loss or major loss in air ducts - equations and online calculator for rectangular and circular ducts - Imperial and SI units.

The major loss, or friction loss, in a circular duct in galvanized steel with turbulent flow can for imperial units be expressed

Δh = 0.109136 q1.9 / de5.02                       (1)

where

Δh = friction or head loss (inches water gauge/100 ft of duct)

de = equivalent duct diameter (inches)

q = air volume flow - (cfm - cubic feet per minute)

For rectangular ducts the equivalent diameter must be calculated.

Air Ducts Friction Loss Calculator - Imperial Units

The head loss calculator below is based on formula (1) :

Head loss and air flow velocity for some common duct sizes and air flow volumes can be taken from the table below:

Air Ducts - Major Friction Head Loss
Air Volume
(cfm)
Head Loss (inches water gauge per 100 feet duct)
Air velocity (ft/min)
Duct Size (inches)
4568101216
100 0.65 0.21 0.09 0.02 0.01
1146 733 509 286 183
200 0.8 0.32 0.08 0.02 0.01
1467 1019 573 367 255
400 1.19 0.28 0.09 0.04 0.01
2037 1146 733 509 286
800 0.34 0.14 0.03
1467 1019 573
1600 0.12
1146

Air velocity should not exceed certain limits to avoid unacceptable noise generation.

Air Ducts Friction Loss Calculator - SI Units

This pressure loss calculator is based on formula (1) with input and output values modified for SI units.

Air Ducts - Velocity and Friction Loss - Excel Template

Air Ducts - Velocity and Friction Loss - Excel Template

This Excel template can be used to calculate velocity and friction loss in air ducts.

Air Ducts - Friction Loss Diagram

The chart below can be used to estimate friction loss in air ducts.

The default values are for air flow 400 cfm (680 m3/h) , duct size 8 in (200 mm) and friction loss 0.28 inH2O/100ft (2.3 Pa/m) .

Air Ducts - Friction Loss Diagram

Download and print Air Ducts Friction Loss Diagram!

Air Duct Velocity

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